Application environment of KD2675 series AC/DC withstand voltage insulation analyzer
1. Typical application scenarios
The instrument integrates functions such as AC withstand voltage, DC withstand voltage, insulation resistance, and arc detection, and is mainly used in fields that require electrical safety performance testing. Typical scenarios include:
Electronic product manufacturing: voltage/insulation testing of production lines for household appliances, 3C equipment, etc. before leaving the factory;
Medical equipment research and development: safety testing in accordance with standards such as IEC60601 (such as medical instrument quality inspection);
Electrical component quality inspection: incoming inspection and safety certification of suppliers such as cables and circuit boards;
Third party testing institutions: laboratory testing processes for safety certifications such as 3C and CE.
2. Environmental condition requirements
Combining the "installation location" and "usage environment" in the product specifications, the following physical environmental constraints must be met:
Space: Indoor use, altitude ≤ 2000 meters (high-altitude air pressure changes may affect electrical performance stability);
Temperature: 0~40 ℃ (to ensure that the internal components of the equipment work normally within the temperature rise range);
Humidity: The relative humidity at 40 ℃ is 20-90% RH (to avoid insulation failure or electrostatic interference caused by humidity).
3. Adapt to scene characteristics
Automated testing requirements: Supports RS232, PLC/ANDLER interfaces, can be connected to automated production line systems, and achieve efficient batch testing;
High precision R&D/certification scenarios: waveform distortion<2% (resistive load), current measurement resolution up to 0.001mA (AC)/0.1 μ A (DC), meeting the precision testing needs of R&D laboratories and certification agencies;
Areas with high safety requirements: uS level leakage protection response, anti electric shock design, suitable for scenarios such as medical equipment and power systems that require strict testing safety and reliability.
4. Limiting Scenarios
Extreme environments (such as high temperature>40 ℃, high humidity>90% RH, high altitude>2000 meters) may affect testing accuracy or equipment lifespan;
Outdoor direct exposure scenarios (susceptible to dust and moisture interference without protective measures).
The KDGK-II high and low voltage switchgear power on test bench is suitable for the production environment of high and low voltage switchgear manufacturers and is used for power on testing before the switchgear leaves the factory. This device requires a three-phase four wire AC 380V power supply as input and is suitable for testing resistive and inductive loads. The equipment adopts a three-phase rectification module input without phase sequence restrictions. The triggering circuit system, thyristor, and thermal conductive substrate are insulated and isolated from each other, with a dielectric strength greater than 2500V, ensuring safe use. The external dimensions of the equipment are 700 × 600 × 1100mm, suitable for use in dry, non corrosive gas production environments.
The Partial Discharge Detector is designed for use in a wide range of power system environments, including:
Manufacturing plants – for quality control of transformers, cables, and switchgear.
Power substations – for on-site commissioning and routine maintenance.
Transmission & distribution networks – for condition assessment of high-voltage equipment.
Industrial facilities – for predictive maintenance of critical electrical assets.
Laboratories – for R&D and type testing of insulation systems.
Operates reliably in temperatures from -10°C to +40°C and humidity ≤80% RH, making it suitable for both indoor and field applications.
The KDYD-2845kV Intelligent Turn-to-Turn Withstand Voltage Tester is primarily used in industrial environments with strict requirements for electrical insulation performance and large-scale production or maintenance. Its typical application settings have the following characteristics:
Motor and Transformer Manufacturing Workshops/Production Lines: This is the primary application scenario. The instrument is integrated into the final stage of production lines for motors (especially medium and large AC/DC motors) and transformers, serving as a mandatory safety inspection before delivery. On the production line, operators use its "one-button test" and automatic judgment features to perform rapid and efficient turn-to-turn insulation tests on every finished product, ensuring no critical defects like inter-turn short circuits are present before shipment.
Large Equipment Maintenance and Repair Shops: In power plants, heavy machinery factories, or specialized motor repair centers, the instrument is used to verify the condition of motors, generators, and large transformers undergoing repair or overhaul. By comparing the test waveforms with original standard waveforms or those from normally functioning units of the same model, technicians can accurately determine whether the windings were damaged during repair and if the turn-to-turn insulation has been restored to good condition.
Research and Quality Inspection Laboratories: In university, research institute, or third-party testing laboratories, the instrument is used for insulation performance research on new materials and processes, as well as for type testing of products. Its high output voltage of up to 45kV and precise waveform analysis capabilities allow it to simulate extreme operating conditions, providing critical data for evaluating the dielectric limits of new insulating materials and verifying the reliability of product designs.
Environmental Requirements: Due to its large size (180kg cabinet-type unit) and equipped with casters, the instrument is typically placed in a spacious, indoor environment with a level floor. According to the documentation, its normal operating temperature range is 0–40°C, with relative humidity not exceeding 80% at 40°C. Therefore, it should be avoided in harsh environments that are damp, dusty, or subject to drastic temperature changes to ensure test accuracy and equipment longevity. Its sloped display and ergonomic layout also require adequate lighting and workspace in the operating area.
In summary, the KDYD-2845kV Intelligent Turn-to-Turn Withstand Voltage Tester serves three major fields: industrial manufacturing, equipment maintenance, and scientific research/testing. Its application environment emphasizes safety, standardization, and rigorous quality control.
The KDYDJ-6kVA/100kV Series Resonant Power Frequency Withstand Voltage Test Set, comprising its compact control box and lightweight oil-immersed test transformer, is ideally suited for on-site preventive maintenance and acceptance testing of medium-voltage electrical equipment in power distribution networks.
A typical scenario involves a team from a municipal power supply company conducting routine insulation checks on newly installed or repaired equipment at a 10kV substation. The technicians need to verify the integrity of components such as:
In this field environment, the test set's features are crucial:
By applying the specified high voltage (e.g., 42kV for a 10kV system) for a duration like 1 minute, engineers can assess the insulation level, identify any potential defects (such as cracks or moisture ingress), and ensure the equipment meets safety standards before being energized, thereby guaranteeing the reliability and safety of the power grid. The device's portability, ease of use, and reliable performance make it an essential tool for such field applications.
Here is the **English translation** of the practical application scenarios for **PD-Free Testing (Partial Discharge-Free Testing)**:
1. Factory Testing of Power Transformers/Reactors**
- **Purpose**: Verify the insulation performance of high-voltage transformers/reactors under rated voltage to ensure no insulation degradation caused by partial discharge (PD).
- **Scenarios**:
- Insulation strength testing between transformer windings and core.
- Detecting internal voids, oil-paper insulation defects (e.g., moisture, impurities).
- Insulation system verification for UHV (Ultra High Voltage) transformers (e.g., ±800 kV DC transformers).
2. Insulation Testing of High-Voltage Cables and Accessories**
- **Purpose**: Ensure cable joints, terminations, and other accessories are free from PD-induced breakdown risks during long-term operation.
- **Scenarios**:
- Acceptance testing after cable installation (e.g., underground cables, submarine cables).
- Detecting micro-pores, mechanical damage, or uneven semi-conductive layers in cable insulation.
- Voltage ratings: 10 kV–500 kV, especially for cross-linked polyethylene (XLPE) cable systems.
3. GIS (Gas-Insulated Switchgear) and Circuit Breaker Testing**
- **Purpose**: Validate the SF6 gas insulation performance of GIS to avoid failures caused by PD.
- **Scenarios**:
- Insulation testing of GIS busbars, disconnectors, and earthing switches.
- Detecting metal particles, insulator cracks, or assembly errors causing discharge.
- Applicable to transmission systems of 110 kV and above.
4. Insulation Verification for Renewable Energy Equipment**
- **Purpose**: Ensure insulation reliability of wind power/photovoltaic equipment (e.g., wind turbines, inverters, pad-mounted substations) in harsh environments.
- **Scenarios**:
- Humidity-resistant insulation testing for offshore wind farm step-up transformers.
- Analyzing discharge characteristics of PV inverter high-voltage insulation materials.
- Detecting insulation stress issues caused by frequent switching or harmonics.
5. Traction Power Supply System Testing for Electrified Railways**
- **Purpose**: Guarantee safe operation of traction transformers and catenary insulators under high load.
- **Scenarios**:
- PD detection in traction transformers under 25 kV AC power supply.
- Insulation performance verification of catenary insulators in high-humidity/dusty environments.
- Preventing traction system tripping or train shutdowns due to discharge.
6. Research and Development of New Insulation Materials**
- **Purpose**: Evaluate discharge characteristics of novel insulation materials (e.g., nano-composites, eco-friendly gases).
- **Scenarios**:
- Laboratory simulation of PD thresholds under extreme voltages.
- Comparing traditional epoxy resins with new eco-friendly insulation materials.
- Providing test data for revisions of IEEE, IEC, and other international standards.
**7. Preventive Maintenance of Power Equipment**
- **Purpose**: Regularly inspect insulation conditions of operational equipment to identify latent defects.
- **Scenarios**:
- Annual insulation testing of substation transformers and capacitors.
- Detecting insulation aging (e.g., oil-paper carbonization) in aging equipment.
- Preventive replacement of high-risk equipment to reduce unplanned outages.
**8. HVDC (High-Voltage Direct Current) System Testing**
- **Purpose**: Ensure insulation stability of DC cables and converter transformers under continuous DC voltage.
- **Scenarios**:
- Long-term PD analysis of ±500 kV/±800 kV DC cables.
- Performance verification of valve hall insulators in high-altitude or polluted environments.
- Addressing space charge accumulation issues in DC electric fields causing PD.
**9. Aerospace and Military Equipment Testing**
- **Purpose**: Ensure fail-safe insulation for electrical equipment in high-reliability scenarios.
- **Scenarios**:
- PD detection in aircraft high-voltage distribution system insulation materials.
- Anti-extreme-environment insulation testing for military radars and shipboard power systems.
- Insulation life assessment of nuclear plant safety-grade transformers.
Application Scenarios of KDCJ-20Z Touchscreen Intelligent Impulse Withstand Voltage Tester**
The **KDCJ-20Z Touchscreen Intelligent Impulse Withstand Voltage Tester** is a high-precision instrument designed to perform full-wave lightning impulse voltage tests on various power equipment. It is widely used in the fields of power systems, electrical equipment manufacturing, scientific research institutions, and quality inspection departments. Below are its main application scenarios:
1. **Power Transmission and Distribution Equipment Testing**
- Used to evaluate the insulation performance of transformers, circuit breakers, insulators, switchgear, and other high-voltage equipment under simulated lightning conditions.
- Ensures that equipment can withstand transient overvoltages caused by lightning strikes or switching surges.
2. **Electrical Equipment Manufacturing and Quality Control**
- Applied in production lines and R&D labs for testing new products' dielectric strength.
- Helps manufacturers comply with international standards (e.g., IEC) and improve product reliability and safety.
3. **Research and Development in Electrical Engineering**
- Utilized by universities and research institutes for studying insulation materials, protective devices, and high-voltage technologies.
- Provides accurate and repeatable impulse waveforms for experimental analysis.
4. **Preventive Maintenance and Field Testing**
- Deployed by utility companies and maintenance teams to assess the condition of aging equipment in substations and transmission lines.
- Ensures long-term operational safety and reduces the risk of unexpected outages.
5. **Certification and Compliance Testing**
- Employed by testing laboratories to conduct standardized lightning impulse tests required for product certification (e.g., CE, UL, IEC).
- The built-in waveform evaluation algorithm ensures compliance with international test standards.
6. **Training and Educational Institutions**
- Used in technical training centers and educational institutions to teach students about high-voltage testing techniques and insulation coordination principles.
7. **Special Industrial Applications**
- Applied in industries such as rail transit, oil & gas, and renewable energy where high-reliability electrical systems are critical.
- Ensures that control systems, converters, and protection devices can withstand harsh electrical environments.
With features like touchscreen control, integrated waveform display, database management, and fast discharge protection, the **KDCJ-20Z** provides a safe, efficient, and user-friendly solution for high-voltage impulse testing across a wide range of applications.
500A 1000A 2000a high current generator transformer ratio test temperature rise test device
It is mainly used to conduct insulation strength tests on various electrical products, electrical components, insulating materials, etc. under specified voltages, in order to assess the insulation level of the products, discover insulation defects of the test samples, and measure the ability to withstand overvoltage.
It integrates functions such as AC withstand voltage, DC withstand voltage, insulation resistance, ground conduction resistance, power, starting, leakage current, arc detection, and open circuit detection.
It can quickly and accurately measure the withstand voltage strength of electronic components, household appliances, insulating materials, instruments and meters, lighting appliances, and electric heating appliances.
It meets the lightning impulse test requirements of distribution transformers, high-voltage switchgear, current transformers and electromagnetic voltage transformers
Suitable for 6-10KV grade switches and insulators; And the full wave test of lightning impulse voltage of transformer and transformer without cut wave test requirement.
This parameter is applicable to the full wave test equipment of lightning impulse voltage of transformers, transformers, switches and other power products such as 35kV and below.
