Prevent insulation breakdown risks caused by PD.
Preventive Maintenance
Regular PD-free testing in power system maintenance to identify potential defects such as insulation aging, moisture ingress, or mechanical damage.
Technical Features
Low Corona Discharge Design: Specialized transformer structure (e.g., shielded windings, high-purity insulation materials) minimizes self-generated corona discharge interference.
High-Precision Measurement System: Equipped with PD detectors to quantify discharge magnitude (unit: pC, picocoulombs).
Multi-Voltage Adaptability: Supports AC, DC, and lightning impulse voltage tests (e.g., 10 kV–500 kV).
Typical Applications
Factory testing of power transformers, reactors, bushings, etc.
Insulation verification of high-voltage cable accessories (e.g., joints, terminations).
Insulation testing for wind power, photovoltaic, and other renewable energy equipment.
Research on discharge characteristics of new insulation materials/structures in laboratories.
Why PD-Free Testing Is Critical?
Partial discharge is an early indicator of insulation failure. Even minor discharges (<10 pC) can accumulate over time, leading to equipment malfunctions. PD-free testing ensures:

✅ Prevention of sudden insulation breakdown

✅ Extended equipment lifespan

✅ Compliance with grid safety requirements

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Products

Products

PD-Free Withstand Voltage Test Equipment
PD-Free Withstand Voltage Test Equipment

PD-Free Withstand Voltage Test Equipment

Applications:

Here is the **English translation** of the practical application scenarios for **PD-Free Testing (Partial Discharge-Free Testing)**:
1. Factory Testing of Power Transformers/Reactors**  
- **Purpose**: Verify the insulation performance of high-voltage transformers/reactors under rated voltage to ensure no insulation degradation caused by partial discharge (PD).  
- **Scenarios**:  
  - Insulation strength testing between transformer windings and core.  
  - Detecting internal voids, oil-paper insulation defects (e.g., moisture, impurities).  
  - Insulation system verification for UHV (Ultra High Voltage) transformers (e.g., ±800 kV DC transformers).  
2. Insulation Testing of High-Voltage Cables and Accessories**  
- **Purpose**: Ensure cable joints, terminations, and other accessories are free from PD-induced breakdown risks during long-term operation.  
- **Scenarios**:  
  - Acceptance testing after cable installation (e.g., underground cables, submarine cables).  
  - Detecting micro-pores, mechanical damage, or uneven semi-conductive layers in cable insulation.  
  - Voltage ratings: 10 kV–500 kV, especially for cross-linked polyethylene (XLPE) cable systems.  
3. GIS (Gas-Insulated Switchgear) and Circuit Breaker Testing**  
- **Purpose**: Validate the SF6 gas insulation performance of GIS to avoid failures caused by PD.  
- **Scenarios**:  
  - Insulation testing of GIS busbars, disconnectors, and earthing switches.  
  - Detecting metal particles, insulator cracks, or assembly errors causing discharge.  
  - Applicable to transmission systems of 110 kV and above.  
4. Insulation Verification for Renewable Energy Equipment**  
- **Purpose**: Ensure insulation reliability of wind power/photovoltaic equipment (e.g., wind turbines, inverters, pad-mounted substations) in harsh environments.  
- **Scenarios**:  
  - Humidity-resistant insulation testing for offshore wind farm step-up transformers.  
  - Analyzing discharge characteristics of PV inverter high-voltage insulation materials.  
  - Detecting insulation stress issues caused by frequent switching or harmonics.  
5. Traction Power Supply System Testing for Electrified Railways**  
- **Purpose**: Guarantee safe operation of traction transformers and catenary insulators under high load.  
- **Scenarios**:  
  - PD detection in traction transformers under 25 kV AC power supply.  
  - Insulation performance verification of catenary insulators in high-humidity/dusty environments.  
  - Preventing traction system tripping or train shutdowns due to discharge.  
6. Research and Development of New Insulation Materials**  
- **Purpose**: Evaluate discharge characteristics of novel insulation materials (e.g., nano-composites, eco-friendly gases).  
- **Scenarios**:  
  - Laboratory simulation of PD thresholds under extreme voltages.  
  - Comparing traditional epoxy resins with new eco-friendly insulation materials.  
  - Providing test data for revisions of IEEE, IEC, and other international standards.  
 **7. Preventive Maintenance of Power Equipment**  
- **Purpose**: Regularly inspect insulation conditions of operational equipment to identify latent defects.  
- **Scenarios**:  
  - Annual insulation testing of substation transformers and capacitors.  
  - Detecting insulation aging (e.g., oil-paper carbonization) in aging equipment.  
  - Preventive replacement of high-risk equipment to reduce unplanned outages.  
 **8. HVDC (High-Voltage Direct Current) System Testing**  
- **Purpose**: Ensure insulation stability of DC cables and converter transformers under continuous DC voltage.  
- **Scenarios**:  
  - Long-term PD analysis of ±500 kV/±800 kV DC cables.  
  - Performance verification of valve hall insulators in high-altitude or polluted environments.  
  - Addressing space charge accumulation issues in DC electric fields causing PD.  
**9. Aerospace and Military Equipment Testing**  
- **Purpose**: Ensure fail-safe insulation for electrical equipment in high-reliability scenarios.  
- **Scenarios**:  
  - PD detection in aircraft high-voltage distribution system insulation materials.  
  - Anti-extreme-environment insulation testing for military radars and shipboard power systems.  
  - Insulation life assessment of nuclear plant safety-grade transformers.  

 

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Profile:

**PD-Free Withstand Voltage Test System**  
A high-precision, high-reliability solution for detecting and suppressing partial discharge (PD) in high-voltage electrical equipment. Designed for factory testing, preventive maintenance, and R&D, this system ensures compliance with international standards (e.g., IEC 60270) while guaranteeing insulation safety and longevity.  
**Core Features**  
- **Ultra-Low PD Performance**: Advanced design minimizes self-generated partial discharge to ensure accurate test results.  
- **Integrated Protection**: Overcurrent, overvoltage, and emergency shutdown mechanisms safeguard equipment and operators.  
- **Versatile Applications**: Suitable for transformers, cables, GIS systems, and renewable energy equipment (e.g., wind turbines, photovoltaic inverters).  
- **User-Friendly Interface**: Digital control cabinet with intuitive operation, real-time monitoring, and automated safety alerts.  
- **Noise Immunity**: Isolation filters and coupling capacitors eliminate power supply interference for precise PD detection.  
- **Compliance & Safety**: Meets rigorous insulation standards for long-term reliability in harsh environments.  
 **System Composition**  
1. **PD-Free Test Transformer**: Specialized structure for stable high-voltage output with minimal distortion.  
2. **Control Cabinet**: Integrated voltage regulation, timing, and protection functions.  
3. **Isolation Filter Transformer**: Eliminates noise and ensures clean test signals.  
4. **Coupling Capacitor**: Precise voltage division for accurate PD measurement.  
5. **Protection Resistor**: Ensures system safety under high-voltage conditions.  
6. **Digital PD Detector**: Advanced digital signal processing for clear, interference-free PD analysis.  
 **Applications**  
- **Factory Testing**: Transformers, reactors, cables, and switchgear.  
- **Preventive Maintenance**: Early detection of insulation aging in power grids.  
- **R&D**: Material and design validation for new insulation technologies.  
- **Renewable Energy**: Wind and solar equipment insulation verification.  
- **Critical Infrastructure**: Railways, aerospace, and military systems.  
 **Why Choose This System?**  
- **Reliability**: Proven performance in extreme conditions.  
- **Safety**: Multi-layered protection for operators and equipment.  
- **Accuracy**: Industry-leading PD detection sensitivity.  
- **Flexibility**: Adaptable to diverse testing scenarios and standards.  

A comprehensive solution for ensuring the integrity of high-voltage equipment across industries.

Features:

Product Features of the PD-Free Withstand Voltage Test System


1. Ultra-Low Partial Discharge Performance

  • Industry-Leading Sensitivity: Advanced design and materials (e.g., SF6 insulation, epoxy tank) ensure minimal self-generated partial discharge (<3pC at rated voltage), enabling precise detection of even the smallest defects in test samples.
  • Stable Output: High-precision voltage regulation and low waveform distortion (≤5%) for consistent and reliable test results.

2. Integrated Safety & Protection

  • Multi-Layered Protection: Equipped with overcurrent, overvoltage, and emergency stop functions to safeguard both equipment and operators during high-voltage testing.
  • Thermal Stability: Components (e.g., protection resistor, transformer) designed to maintain safe operating temperatures under prolonged high-load conditions.

3. Noise Immunity & Signal Purity

  • Advanced Filtering Technology: Isolation filter transformers and coupling capacitors eliminate power supply interference, ensuring clean, interference-free signals for accurate PD measurement.
  • Digital Signal Processing: The digital PD detector uses advanced algorithms to suppress background noise and enhance signal clarity.

4. User-Friendly & Efficient Operation

  • Intuitive Control Cabinet: Zero-start function, real-time voltage/current monitoring, and automated timing with audible/visual alarms simplify operation.
  • Flexible Configuration: Supports multiple test modes (elliptical, linear, sine display) and adjustable frequency bands (9 options) for diverse testing scenarios.

5. Versatile Applications

  • Wide Compatibility: Suitable for testing transformers, cables, GIS systems, renewable energy equipment (wind turbines, solar inverters), and critical infrastructure (railways, aerospace).
  • Compliance-Centric Design: Meets international standards (e.g., IEC 60270) for insulation testing, ensuring compliance for global markets.

6. Rugged & Long-Lasting Design

  • Durable Construction: Components built with high-quality materials (e.g., F-class thermal rating for resistors, SF6 insulation for transformers) ensure long service life (≥15 years) in harsh environments.
  • Compact & Portable: Optimized dimensions and lightweight design (e.g., control cabinet: ~30kg, detector: ~15kg) for easy setup in labs or field locations.

7. Advanced Diagnostic Capabilities

  • Phase-Resolved Analysis: Digital windowing technology allows precise phase-based PD detection, aiding in defect localization.
  • Data Traceability: Supports saving and reviewing discharge patterns for post-test analysis and compliance documentation.

8. Customizable Solutions

  • Modular Components: Each module (transformer, filter, detector) can be upgraded or adapted to meet specific test requirements (e.g., higher voltage ratings, specialized frequency ranges).
  • Scalable Systems: Configurable for small-scale lab testing or large-scale industrial applications.

Parameter:

### **PD-Free Test Transformer**  
**Model**: 30 kVA / 150 kV  
**Rated Capacity**: 30 kVA  
**Input Voltage**: 0–400 V  
**Rated Voltage**:  
- Primary: 0.38 kV  
- Secondary: 150 kV  
**Rated Current**:  
- Primary: 75 A  
- Secondary: 0.3 A  
**Voltage Accuracy**: < AC 1.0%  
**Frequency**: 50 Hz  
**Measurement Winding Voltage Ratio**: 100:1  
**No-Load Current**: 5%  
**Waveform Distortion**: ≤5%  
**Partial Discharge Level**:  
- ≤5 pC at 100% UN  
- ≤3 pC at rated voltage  
**System Noise Level**: ≤65 dB  
**Connection Group**: II0  
**Cooling Method**: ONAN (Oil Natural Air Natural)  
**Installation**: Indoor use  
**Output Current**: 100 mA  
**Insulation Medium**: SF6 Gas  
**Power Supply Distortion**: <3% (system PD ≤5 pC at rated voltage)  
**Dimensions**: Approx. 480 × 480 × 750 mm  
**Weight**: Approx. 55 kg  
**Structure**: Epoxy tank with SF6 gas insulation  
**Overcurrent Capability**:  
- Withstands 150% (0.75 A) rated current for 300 seconds without thermal damage or winding deformation.  
**Overvoltage Capability**:  
- Withstands 110% UH (55 kV) for 60 seconds without insulation damage (waveform distortion ≤5%).  
**Insulation Level**:  
- Low-voltage end withstands 15 kV AC for 1 minute.  
**Dielectric Loss**: ≤0.5%  
**Partial Discharge Performance**:  
- <5 pC at 100% UH  
- <3 pC at 80% UH  
**Operating Time**:  
- Continuous operation allowed for 60 minutes at 100% HU/IH from ambient temperature.  
- Continuous operation allowed at 80% UH/IH from ambient temperature.  
**Temperature Rise Test**:  
- Winding temperature rise <65 K  
- Oil surface temperature rise <55 K  
**Protection**:  
- Overcurrent relays on primary and secondary sides for personnel and equipment safety.  
**Sealing Material**:  
- Special "double-seal" design ensures a service life of ≥15 years.